應(yīng)用 Applications
◎ 制藥工業(yè)中的造粒：片劑顆粒、沖劑顆粒、膠囊劑顆粒。
◎ 食品工業(yè)的造粒：可可、咖啡、奶粉、顆粒果汁、調(diào)味品等。
◎ 其他行業(yè)的造粒：農(nóng)藥、飼料、化肥、顏料、染料化工等。
◎ 粉狀或顆粒狀濕物料的干燥。
◎ 包衣：顆粒、丸劑保護(hù)層、備色、緩釋、薄膜、腸溶包衣等。
◎ Phamaceutical industry: tablet, capsule, low sugar or no sugar granule of chinese medicine.
◎ Foodstuff: cocoa, coffee, milkpowder, juice of granulate, flavoring and so on.
◎ Other industries: peticide, feed chemical fertilizer, pigment, dyestuff and so on.
◎ Pharmaceutical industry: power or granule material.
◎ Coating: Granule, protecting coat of pellet, spare color, slow release film, bowel-dissolve coating, ect.
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工作原理 Principle of work
物料粉末粒子，在原料容器（流化床）中呈環(huán)形流化狀態(tài)，受到經(jīng)過(guò)凈化后的加熱空氣預(yù)熱和混合，將粘合劑溶液霧化噴入，使若干粒子聚集成含有粘合劑的團(tuán)粒，由于熱空氣對(duì)物料的不斷干燥，使團(tuán)粒中水分蒸發(fā)，粘合劑凝固，此過(guò)程不斷重復(fù)進(jìn)行，形成理想的、均勻的多微孔球狀顆粒。
The powder grannle in the container (fluidization)appear in the state of fluidization. It is preheated and mixed with clean and heated air. At the same time the solution of adhesive solvent is fogged and sprayed into the container. It makes the some particles become granulating that contains adhesive. Being of unceasing dry through hot air, the moisture in the granulation is evaporated and the adhesive is solidification. The process is carried out continuously. Finally it forms ideal, uniform and Porous granules.
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特點(diǎn) Featrures
◎ 通過(guò)粉體造粒，改善流動(dòng)性，減少粉塵飛揚(yáng)。
◎ 通過(guò)粉體造粒改善其溶解性能。
◎ 混合、制粒、干燥在一機(jī)內(nèi)完成一步法制粒
◎ 采用抗靜電濾布，設(shè)備操作安全。
◎ 設(shè)置壓力泄放孔，一旦發(fā)生爆炸，設(shè)備人員不受傷害。
◎ 設(shè)備*，裝卸料輕便快速，沖洗干凈，滿(mǎn)足GMP規(guī)范。
◎ Through powder Granulation, the fluidity is improved and the dust is reduced.
◎ Through powder Granulation, its solving property is improved.
◎ The mixing, Granulation and drying can be completed in one step inside the machine.
◎ The operation of equipment is safe because the anti static filtering cloth is adapted.
◎ The operating personnel can not be damaged if explosion take place because there is releasing hole.
◎ The equipment has no dead corner. Therefore the loading and unloading are quick and light and clean. It can meet the requirements of GMP.
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工藝流程 Technological proccess
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技術(shù)參數(shù) Technical parameters
| 項(xiàng)目Item | 單位Unit | 機(jī) 型 type | |||||||||
| 3 | 5 | 15 | 30 | 60 | 120 | 200 | 300 | 500 | |||
| 原料容器 Container | 容量Volume | L | 12 | 22 | 45 | 100 | 220 | 420 | 670 | 1000 | 1500 |
| 直徑Diameter | mm | 300 | 400 | 550 | 700 | 1000 | 1200 | 1400 | 1600 | 1800 | |
| 生產(chǎn)能力 Capability | zui小Min | Kg | 1.5 | 4 | 10 | 15 | 30 | 80 | 100 | 150 | 250 |
| zui大Max | Kg | 4.5 | 6 | 20 | 45 | 90 | 160 | 300 | 450 | 750 | |
| 風(fēng)機(jī)Fan | 風(fēng)量Capacity | m³/h | 1000 | 1200 | 1400 | 1800 | 3000 | 4500 | 6000 | 7000 | 8000 |
| 風(fēng)壓Pressure | mmH2O | 375 | 375 | 480 | 480 | 950 | 950 | 950 | 950 | 950 | |
| 功率Power | kw | 3 | 4 | 5.5 | 7.5 | 11 | 18.5 | 22 | 30 | 45 | |
| 蒸汽消耗量Steam expenditure | Kg/h | 15 | 23 | 42 | 70 | 141 | 211 | 282 | 366 | 451 | |
| 壓縮空氣耗量Compressed air expenditure | m³/min | 0.9 | 0.9 | 0.9 | 0.9 | 1 | 1 | 1.1 | 1.5 | 1.5 | |
| 主機(jī)重量Weight of the main body | Kg | 500 | 700 | 900 | 1000 | 1100 | 1300 | 1500 | 1800 | 2000 | |
| 蒸汽壓力Steam pressure | Mpa | 0.3～0.6 | |||||||||
| 溫度Temperature | ℃ | 室溫-120℃范圍內(nèi)可調(diào)節(jié)（adjustable at the range from room temperature to 120℃） | |||||||||
| 作業(yè)時(shí)間Working time | min | 隨物料特性而定45～90（decided in accordance with the proplerties of raw materials） | |||||||||
| 物料收得率Field | % | ≥99 | |||||||||
| 噪聲Noise | dB(A) | 風(fēng)機(jī)與主機(jī)隔離安裝，噪聲≤75dB(A)(When installation,main machine is separated from fan) | |||||||||
| 主機(jī)外型尺寸Size(L×W×H) | m | 1.0×0.6 ×2.1 | 1.2×0.7 ×2.1 | 1.25×0.9 ×2.5 | 1.6×1.1 ×2.5 | 1.85×1.4 ×3 | 2.2×1.65 ×3.3 | 2.34×1.7 ×3.8 | 2.8×2.0 ×4.0 | 3×2.25 ×4.4 | |
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