冰凍干燥機(jī)高配疫苗用冷凍干燥機(jī)凍干設(shè)備XY-FD-S10E

A、干燥箱（含1.08m²板層） Chamber (with1.08m² shelves)

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名稱

Name

型號(hào)/規(guī)格/材質(zhì)

Model/Specifications/Material

數(shù)量

Number

1

干燥箱 Chamber

AISI 316L 不銹鋼

1套

2

板層 Shelves

AISI 316L 不銹鋼

1套

尺寸：600×450×20mm

Dimensions：600×450×20mm

4+1層

3

箱門 Door

部分AISI 316 不銹鋼

Part AISI 316 stainless steel

1套

4

干燥箱視鏡

Viewing port (chamber)

DN-200 mm 帶延時(shí)照明燈

DN-200 mm With time delay head lamp

1個(gè)

5

箱門視鏡

Viewing port (door)

DN-200 mm

1個(gè)

6

驗(yàn)證孔  Validation port

1個(gè)

7

手動(dòng)門鎖系統(tǒng)

Door lock system with safe

蝶形手柄設(shè)計(jì)

The butterfly handles

1套

8

制品測(cè)溫探頭

Product sensors

Pt-100 熱電阻 A級(jí)

Pt-100 Hot resistance  A Level

3支

9

導(dǎo)熱油溫度探頭

Temperature sensors

(thermal fluid)

Pt-100 熱電阻 A級(jí)

Pt-100 Hot resistance  A Level

2支

性能參數(shù) Performance parameters

1

設(shè)計(jì)壓力 Design pressure

常壓 Normal pressure

2

設(shè)計(jì)溫度

Design temperature

常溫 Normal temperature

3

光潔度 Finish

Ra≤0.5µm

4

平整度 Level

±1mm/m

5

板層Z低溫度(導(dǎo)熱油進(jìn)口)

Shelves temperature Min

-50℃

6

板層Z高溫度(導(dǎo)熱油進(jìn)口)

Shelves temperature Max

+70℃

7

板層溫度均勻性

Shelves temperature

uniformity

±1°C（空載平衡后）

±1°C（soak stage）

8

擱板間距 Spacing

100mm

9

干燥箱外形 Chamber type

長(zhǎng)方型 Rectangular

10

保溫層 Insulation

硅酸鋁和聚氨酯發(fā)泡材料

Aluminum silicate and polyisocyanurate foam

11

開(kāi)門方向 Open direction

根據(jù)用戶要求確定 According to user’s requirements

12

開(kāi)門角度 Open angle

大于110度 More than 110°

13

視鏡方向 

Position of viewing port

根據(jù)用戶要求確定 According to user’s requirements

14

門密封條

Sealing strips for doors

O型硅橡膠 O-shaped silicone rubber

技術(shù)優(yōu)勢(shì) Technical advantages

1

不銹鋼板材均采用優(yōu)質(zhì)板材，保證箱體表面光潔度，從而保證無(wú)菌要求；

Stainless steel plates are superior. Ensure the finish of chamber surfaces, and then ensure the asepsis requirement.

2

板層具有很高強(qiáng)度，能夠耐受長(zhǎng)期使用；

Shelves has high intensity and its maximum valve reaches to 0.3Mpa in the pressure test which can be able to bear the long term usage.

3

板層通過(guò)機(jī)械加工，可保證高要求平整度；

Shelves are processed by machining which can ensure the demanding level.

4

板層控溫精度±0.5℃（PID調(diào)節(jié)）；

Temperature control accuracy±0.5℃ (adjusted by PID)

6

箱體、板層、軟管均采用氦質(zhì)譜儀進(jìn)行泄漏檢驗(yàn)；

Chamber, shelves, flexible hoses are all carried out the leak test by helium mass spectrometer.

B、冷凝器（含盤管） Condenser (with coiled pipe)

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Name

型號(hào)/規(guī)格/材質(zhì)

Model/Specifications/Material

數(shù)量

Number

1

冷凝器  Condenser

AISI 316L不銹鋼

1套

2

冷凝盤管

Condenser coiled pipe

AISI 316L 不銹鋼

1套

4

視鏡

Viewing port

DN-150mm 帶延時(shí)照明燈

DN-150 mm With time delay head lamp

1個(gè)

5

冷凝器測(cè)溫探頭

Temperature sensors

(condenser)

Pt-100 熱電阻 A級(jí)

Pt-100 Hot resistance A Level

2支

6

化霜噴球

Spray ball for de-icing

AISI 316L 不銹鋼

2個(gè)

性能參數(shù) Performance parameters

1

設(shè)計(jì)壓力 Design pressure

常壓Normal pressure

2

設(shè)計(jì)溫度

Design temperature

常溫Normal temperature

3

光潔度 Finish

Ra≤0.5um

4

盤管Z低溫度

Coiled temperature Min

≤-70℃

5

冷凝器捕冰能力

Condenser frosting

capacity

60Kg/批

60Kg/batch

6

冷凝器外型

Condenser type

長(zhǎng)方型

Rectangular

技術(shù)優(yōu)勢(shì) Technical advantages

1

不銹鋼板材均采用優(yōu)質(zhì)板材，保證箱體表面光潔度，從而保證無(wú)菌要求；

Stainless steel plates are superior. Ensure the finish of chamber surfaces, and then ensure the asepsis requirement.

2

冷凝器、盤管采用氦質(zhì)譜儀進(jìn)行泄漏檢驗(yàn)；

Condenser and coiled pipe are all carried out the leak test by helium mass spectrometer.

C、蘑菇閥 Mushroom valve

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Name

型號(hào)/規(guī)格/材質(zhì)

Model/Specifications/Material

數(shù)量

Number

1

蘑菇閥mushroom valve

AISI 316 不銹鋼

AISI 316 stainless steel

1套

2

蘑菇閥油缸

mushroom valve cylinder

上海“晶盛”30/80

Shanghai“jingsheng” 30/80

1個(gè)

性能參數(shù) Performance parameters

1

工作動(dòng)力 Motivation

液壓驅(qū)動(dòng) Hydraulic driven

2

蘑菇閥尺寸 Mushroom valve dimension

DN-250mm

技術(shù)優(yōu)勢(shì) Technical advantages

1

蘑菇閥球頭采用模壓制造，球頭表面光潔易清洗；

The head of mushroom valve is manufactured by molding, the head surface is glabrous and easy clean.

2

蘑菇閥可通過(guò)減壓閥進(jìn)行調(diào)整，防止關(guān)閉壓力過(guò)大；

Mushroom valve can be adjusted by reducing valve to prevent the over closing pressure.

3

蘑菇閥的“打開(kāi)”或“關(guān)閉”具有反饋信號(hào)，能夠真實(shí)的了解工作狀態(tài)；

When mushroom valve is ON or OFF there is a feedback signal which can be in favor of knowing the working state truly.

4

新型蘑菇閥板法蘭采用二次加工，具有很高的密封性和準(zhǔn)確性，可防止內(nèi)泄漏；

New-fashioned plate flange of mushroom valve is used the secondary process which has very high sealing quality and accuracy. These can thoroughly prevent the inside leak.

D、制冷系統(tǒng) Refrigeration system

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Name

型號(hào)/規(guī)格/材質(zhì)

Model/Specifications/Material

數(shù)量

Number

1

壓縮機(jī)型號(hào)及數(shù)量

Compressor model and

number

BITZER“比澤爾”S4G-5.2Y

1臺(tái)

2

制冷劑 

Refrigerant

R404a 綠色環(huán)保型

R404a Environment Friendly

適量

Right quantity

3

油分離器 Oil separator

Emerson

1個(gè)

4

回氣過(guò)濾器

Filter for return air

Emerson

1個(gè)

5

油壓差控制器

Oil differential pressure

controller

丹麥 DANFOSS

1個(gè)

6

油平面視鏡

Viewing port (oil level)

丹麥 DANFOSS

1個(gè)

7

壓力自動(dòng)保護(hù)裝置

Automatic protective

device for pressure

FNC KOREA

1個(gè)

8

自動(dòng)收液裝置 

Automatic liquid recycling device

FNC KOREA

1個(gè)

9

氣液分離器

Gas-liquid separator

DANHUA

1個(gè)

10

除酸干燥過(guò)濾器

Filter for disacidifying and drying

外殼Emerson，濾芯Emerson

Shell Emerson，Filter Core Emerson

1套

11

壓力表 Pressure meter

ARRON

4個(gè)

12

頂蓋閥 Tectum valve

意大利 CASTEL

1個(gè)

13

繼電器 Relay

ARRON

1個(gè)

14

膨脹閥 Expansion valve

丹麥 Danfoss

3個(gè)

15

電磁閥 Solenoid valve

丹麥 Danfoss

5個(gè)

16

低壓避震管

Low-pressure vibration

absorber

美G YORK PA

1套

17

高壓避震管

High-pressure vibration

absorber

航天“晨光”

1套

性能參數(shù) Performance parameters

1

板層制冷速度（空載）

（擱板進(jìn)口）

Shelf cooling time (empty)

+20 ～ -40°C ≤ 60 minutes

2

冷凝器制冷速度（空載）

Condenser cooling time

(empty)

+20 ～ -40°C ≤ 30 minutes

技術(shù)優(yōu)勢(shì) Technical advantages

1

壓縮機(jī)采用“比澤爾”機(jī)組，性能更加穩(wěn)定、可靠；

Adopting the BITZER compressor makes the performance be more stable and relibale.

2

采用符合蒙特利爾公約的環(huán)保型制冷劑；

Adopt the environmental protection type refrigerant which accords with the Montreal Convention.

3

制冷系統(tǒng)具有各項(xiàng)保護(hù)功能，連鎖保護(hù)；

The refrigeration system has all kinds of protection functions and interlock protection.

①

凍干后期低負(fù)荷條件下的壓力自動(dòng)調(diào)整功能；

The automatic adjustment function of pressure under the condition of low load in the late of freeze drying period.

②

制冷系統(tǒng)油壓壓力多重保護(hù)功能；

The poly-protection function of oil pressure in the refrigeration system.

③

壓縮機(jī)電機(jī)多重保護(hù)功能；

The poly-protection function of compressor motor

E、真空系統(tǒng) Vacuum system

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Name

型號(hào)/規(guī)格/材質(zhì)

Model/Specifications/Material

數(shù)量

Number

1

真空泵Vacuum pump

ULVAC VDN401

1臺(tái)

2

泵阱隔離閥Isolation valve of pump well

DN-50mm

1個(gè)

3

泵頭閥Pump head valve

西瑪特 SIEGV

2個(gè)

4

真空探頭Vacuum gauge

英G“愛(ài)德華”EDWARDS APG

2個(gè)

性能參數(shù) Performance parameters

1

J限真空Final vacuum

≤5Pa

2

抽氣速度Evacuation time

從大氣壓抽至10pa≤30min  From atm to 10pa≤30min

3

泄漏率Leakage rate

5×10^-3pa.m³/sec

技術(shù)優(yōu)勢(shì) Technical advantages

1

GX泵頭閥與真空泵同時(shí)打開(kāi)和關(guān)閉，可大大防止真空泵油逆向擴(kuò)散；

The efficient pump head valve and vacuum pump start or close simultaneously. These can prevent the vacuum pump oil from spreading in reverse effectively.

F、復(fù)壓摻氣系統(tǒng) Aeration system for repressing

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Name

型號(hào)/規(guī)格/材質(zhì)

Model/Specifications/Material

數(shù)量

Number

1

過(guò)濾器Filter

0.22µm

1個(gè)

2

摻氣閥Aeration valve

西瑪特 SIEGV

1個(gè)

4

管道Pipeline

AISI 316不銹鋼

1套

技術(shù)優(yōu)勢(shì) Technical advantages

1

管道全部采用自動(dòng)焊接，保證內(nèi)外壁光潔；

All the pipelines use the automatic welding which will ensure the finish of inner and outer surface.

2

復(fù)壓系統(tǒng)預(yù)留了可進(jìn)行充氮?dú)饨涌冢?/span>

A interface by which it can inject nitrogen reserves in the repressing system.

G、循環(huán)系統(tǒng) Circulation system

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型號(hào)/規(guī)格/材質(zhì)

Model/Specifications/Material

數(shù)量

Number

1

循環(huán)泵 Circulation pump

德G“威樂(lè)” WILO

TOP-SD32-7

1臺(tái)

2

導(dǎo)熱油 Thermal fluid

低粘度硅油

Silicon oil (low viscosity)

適量

Right quantity

3

電加熱 Heater

2Kw

1支

4

板式熱交換器Plate heat exchanger

瑞典“阿法拉伐”

ALFALAVAL 技術(shù)

2個(gè)

5

導(dǎo)熱油測(cè)溫探頭

Temperature sensors(thermal fluid)

Pt-100 熱電阻 A級(jí)

Pt-100 Hot resistance A Level

2支

6

溫度控制器

Temperature controller

丹麥“丹佛斯”DANFOSS

1個(gè)

7

壓力控制器

Pressure controller

丹麥“丹佛斯”DANFOSS

1個(gè)

性能參數(shù) Performance parameters

1

加熱速度Heating rate

1°C/min

2

硅油粘度

Silicon oil viscosity

5cSt 25℃

技術(shù)優(yōu)勢(shì) Technical advantages

1

電加熱采用PID能量調(diào)節(jié)控制，可以Z有效的利用加熱能源；

Electric heating is